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PRODUCT ENGINEERING
ERRE PRO, Company of the ERRE Technology Group.
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Plastic Materials Design

Our long term competence, acquired in various industrial sectors, enables us to select the best material for each type of application.
ERRE PRO supports component design with most advanced mechanical and technological analysis.
Some Examples of Practical Application Include:

  • Macro-feasibility
  • Design for production of prototypes
  • Design for series production
  • Design for saddled plastic parts
  • Integration of electronic interfaces

Sheet metal design

ERRE PRO inherits Turin’s sheet metal tradition, born in the ‘60s when the famous sheet metal workers produced some of the most iconic vehicles of all times. This tradition reaches to this day, and it is our duty to support it.
At ERRE PRO we support our Customers in the design of structural and aesthetic sheet metal parts, by combining tradition and innovation:

  • Feasibility studies
  • Loading sequence definition
  • Welding point definition
  • Assembly and producibility analysis

Composite Materials Design

Materials of the future, derived from aerospace, are making their way into the general public’s everyday life.
ERRE PRO’s team features high level professionals that are able to guide Customers within the new scenario of composite materials, characterized by infinite combinations and design possibilities. Our Strengths Are:

  • Feasibility studies
  • Differentiated design for low and high volumes
  • Production technology definition
  • Mechanical and chemical bonding definition
  • Producibility analysis
  • Drapability analysis
  • Plybook
  • Class A surface modelling
  • Design and production of prototypes

Hybrid Powertrain Design

ERRE PRO’s team faces in the challenges powertrain systems development, from traditional engines to hybrid variants and full electric applications.
Our Main Activities Comprehend:

  • Integration of electrical components in traditional chassis layouts
  • Battery pack and wiring harness layout
  • Component design & system engineering support

Chassis, Body and Trim Design

The automotive sector revolutionizes vehicle architectures: new platforms must take into account at least one electric drivetrain system. The powertrain electrification, the integration of battery packs and the study of future architectures are tasks carried out by ERRE PRO with professionality, applying know how to choose and integrate the correct technologies for each application. The traditional architectures, based on sheet metal and aluminium, are integrated together with advanced applications such as composite materials. An important part of our know-how resides in chassis design, starting from feasibility studies, through packaging and master plan definition, followed by the detailed platform design activities. Our team is composed by professionals with multiple levels of experience, capable of supporting Customers from the very first phases of conception all the way up to series production. The best software of three-dimensional modelling and structural calculation supports our engineers in order to guarantee the highest results possible.
Our Expertise Comprehends:

  • Vehicle layout definition
  • Concept development
  • Volumes definition
  • Definition and sizing of the main structures
  • Definition of typical sections
  • Feasibility studies
  • Component engineering, loading order definition and assembly sequencing
  • Geometric dimensioning and tolerancing

Design of Control Units and Wiring Harness Routing

The difficult art of electrical loom design is becoming more and more challenging every day, given the exponential rise in the number of control units, sensors and cables. ERRE PRO’s team uses the best software programs on the markers for the design of wiring harnesses, including the virtual routing of the whole system between chassis and trim parts.

Active and Passive Safety Devices Design

The development of active and passive safety devices for vehicles that populate our roads is an extremely important task that ERRE PRO faces with high responsibility. Rheological models of materials, design norms, the most advanced modelling techniques and finite elements calculations are tools and know how in disposal of our designers. Format conversions, integrations between linear and non-linear models, static and dynamic analysis are just some of the activities that our team carries out in a daily manner.